PRAWEMA SYNCHROFINE 205 HSD A-W - Gear Shavers & Hone

Specifications Print Specs
Model: SYNCHROFINE 205 HSD A-W
Year: 2021
Stock #: 25652
Highlights:
  • -Automatic Central Lubrication System
  • -Machine Guard
  • -Indramat - MTX and Sercos CNC Control
  • Tool Dressing (Automatic dressing cycle of the dressing master and honing wheel tip diameter by a diamond coated dressing roll. The dressing cycle of workpieces can be pre-selected)
  • -Electronic Indexing Unit
  • -Operator and Maintenance Manual
  • -Software and Hardware for Remote Diagnosis
  • -High Precision Control of the Stock Allowance Material
  • -Manual Loading on Spindle for Prototypes
  • -Software for Infeed Optimized Cycle Type Reduction (Adaptive Honing)
  • -Software for Vario Speed Dressing
  • -Software for Calibration of Master Gears
  • -Software for Timing Gears (including additional sensor for the hole of 4mm)
  • -Software for Shortening of Workpiece Change-Over Time
  • -Clamping Cylinder
  • -Lighting for Working Area
  • -Installation of Vibration Detecting Sensors
  • -Coolant Unit
  • -Service Unit for the Coolant Unit
  • -Electrostatic Oil Mist Exhauster IFS With Rigid Piping
  • -Internal Automation
  • -Pallet Ring Conveyor System FlexLink (L-form shape see approved layout)
  • -Electrical Signal Exchange with Further Automation
  • -Gantry Between the 2 Honing Machines (See approved layout)
Machine Specifications
Year
2021
Manufacturer
PRAWEMA

Machine: The machine works with the 2 flank process or with the 1 flank contact process for gear hard finishing of external gearings. Machine will be foreseen with an additional FES-filte unit for 1 machine and a pallet conveyor for the automation. Process results: Gear hard finishing including correction of the geometrical parameters like lead, profile and pitch with simultaneous result of a constant over-ball-dimension and an exceptional good surface structure and roughness, including the option for honing timing gears.

    Specifications:

  • Workpiece:
  • -Part Diameter: 20-150 mm
  • -Maximum Face Width: 70 mm
  • -Part Weight: 20 kg
  • -Number of Teeth: 6-150
  • -Module: 1-5 mm
  • Workpiece Spindle:
  • -Maximum Speed: 6000 1/min
  • -Installed Power: Approx. 25 kW
  • Tool:
  • -OD of Honing Wheel: 270 mm
  • -Widths of Honing Wheel: 20-70 mm
  • -Honing Wheel Material: Ceramics
  • Tool Spindle:
  • -Maximum Speed: 2000 1/min
  • -Installed Power: Approx. 25 kW
  • Machine:
  • -Total Connected Load, Approx: 70 kVA
  • -Floor Space (w x l x H):
  • -Total Weight, Approx: 11 Ton
  • Longitudinal Slide, Z-Axis:
  • -Linear Drive
  • -Drive Torque: 3,700 Nm
  • -Infeed Speed: 60 m/min
  • -Theoretical Infeed: 200 m/min
  • -Drive Length, Maximum: 400 mm
  • Cross Slide, X-Axis:
  • -Linear Drive
  • -Drive Momentum: 2,150 Nm
  • -Infeed Speed: 60 m/min
  • -Theoretical Infeed: 200 m/min
  • -Drive Length, Maximum: 1050 mm
  • Swiveling Axis, W-Axis:
  • -AC-Servo Drive: 10,000 1/min
  • -Setable Gear Transmission: i=5000:1
  • -Swiveling Angle: -90 Degrees / +16 Degrees
  • Workpiece Spindle, C-Axis:
  • -Direct Drive, Maximum RPM: 7,000 1/min
  • -Drive Power: 30 kW
  • -Drive Torque: 112 Nm
  • -Digital Measuring System
  • Tool Spindle, B-Axis:
  • -Direct Drive (hollow spindle drive), Maximum RPM: 2000 1/min
  • -Drive Power: 30 kW
  • -Drive Torque: 150 Nm
  • -Digital Measuring System

Print Specs

Browse by Type

Cylindrical Gear Machinery

Cylindrical gear machinery is the backbone of many gear manufacturing operations. Explore our high-quality, pre-owned cylindrical gear machinery below.

Gear Accessories and Tooling

Keep your gear production running smoothly with Gibb Machinery's extensive inventory of used gear accessories and tooling. From essential components like cutter heads and change gears to index plates and cams, we have everything you need to perfect your gear manufacturing process.

Bevel Gear Machinery

Gibb Machinery provides a comprehensive selection of pre-owned bevel gear machinery, including generators, grinders, lappers, and testers, to make sure your bevel gears run smoothly.

 

 

CNC Machining Centers

With their precision and versatility, CNC machining centers are the workhorses of modern manufacturing. We carry a wide range of vertical and horizontal machining centers to suit your specific production needs.

 

CNC Lathes

Need high-precision turning capabilities for your CNC projects? We provide vertical and horizontal CNC lathes for sale to handle your specific machining requirements.

 

Auto Production Machinery

The heart of any vehicle lies in its engine. Dive into our used machinery specifically designed for automotive and truck production. We have the tools you need to manufacture high-quality engine components.

 

 

Grinders

Grinding machines are essential for achieving a precise finish on metal components. Explore our selection of pre-owned grinders, from cylindrical grinders to surface grinders.

 

Miscellaneous

Beyond our core machinery offerings, Gibb Machinery is your one-stop shop for a range of pre-owned equipment. This includes saws, presses, gun drills, and more.